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The grinding circuit for the Copper Mountain project consists of one FLSmidth SAG mill and two FLSmidth ball mills. Figure 1 - Overview grinding circuit The Copper Mountain SAG mill is 10363 mm [34 feet] in diameter and 6096 mm [20 feet] long. It is a grate discharge mill with an inside diameter of 10363 mm [34 feet] and a grinding length of 5334
The SAG mill was installed with a low ball charge, no variable speed and a fine grind was targeted (P80 106 m). High circulating loads and difficulty achieving the target grind size were experienced. This type of ore should have been treated in a high ball charge SAG mill with variable speed capability.
Sag Mills And Ball Mills Pdf. Checklist for preventive ball mill aelabworldcozaov 17 2018 ball mill preventive maintenance august 11 2015 030627 pm ball mill preventive maintenance pm it is a frequency work to maintain and repair ball mills ag mills and sag mills preventive maintenance checklist for ball mills pdf.
Request full-text PDF. SAG and ball mills have grown in size and there are now many operational mills in the range of 28-40 feet in diameter with installed powers ranging between 8-20 MW. The
Jun 24, 2006 A 35% decrease in the SAG mill power draw from 3,908 HP to 2,526 HP (2,915 kW to 1,884 kW) was recorded. This equates to a 47% decrease in SAG unit energy consumption from 8.98 kWh/ton to 4.74 kWh/ton. A 11% decrease in SAG mill speed was observed indicating optimized ball …
OPTIMAL SAG MILL CONTROL USING VIBRATION & DIGITAL SIGNAL PROCESSING TECHNIQUES ABSTRACT Recent developments in low power wireless and Digital Signal Processing (DSP) technologies have given rise to a new system that can monitor vibrations in real-time on the rotating surface of SAG, AG, and Ball mills.
of large AG/SAG mills and large ball mills. However, it is necessary to discuss their operation because a Rod mill product has a similar slope to AG/SAG mills. This product slope averages less than 0.5 when plotted on log/log paper and therefore contains an extra amount of ne material ? compared to a PSD, having a 0.5 slope. This ? ne material,
Jan 30, 2019 However, SAG mill power prediction requires additional development. The next step is power prediction by the discrete element method–based tumbling mill simulations. Since the density of grinding balls and ore particles is considered in this method, it is equally applicable to ball mills as well as SAG mills.
In general, the SAG mill manufacturers will control the addition amount of medium such as steel ball at 2-8%, so that the capacity of semi SAG mill to process materials can be increased by 10-30%. The SAG mill liners wear will increase by 15% due to the impact of medium such as steel ball during the SAG mill …
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Gearless mill drives are a well established solution for grinding applications in the minerals and mining industries. The paper describes the functionality and technical features of such drive systems as well as their advantages compared to other drive solutions. Due to the variable speed operation the grinding process can be optimized for ores with varying grinding properties.
Jan 11, 2018 Attrition mill is a type of grinding mill by kinds of media to crush lump to powder-like substances. The impact can be rock on rock such as in an Autogenous Grinding (AG) mill, rock and a small ball charge (~10%), used in Semi Autogenous Grinding (SAG) mills, balls of various sizes in Ball Mills and less commonly these days, steel rods in Rod Mills.
2 parallel SAG Mills each feeding 2 parallel Ball Mills (4 total). Around 50,000 TPD total grinding circuit capacity.
Figure 6. High Fidelity Simulation snapshot of DEM ball and particle motion in an entire SAG mill. This high fidelity full mill simulation has permitted prediction of 3D motion of balls and particles, mapping of power draw, impact energy dissipation and shear work done by balls and particles on the liners as a function of distance down the mill
semiautogenous grinding (SAG) mills and is the fourth paper in a series of five papers on Inferential Measurement of SAG Mill Parameters. The development of the inferential measurement models of SAG mill discharge and feed streams and mill rock and ball …
SAG Power Ball mill Mill ball Power Line D x L, foot HP number D x L, foot HP 1 32 x 15 11.000 1 22 x 36,5 13.000 2 32 x 15 11.000 1 22 x 36,5 13.000 1011 40 x 24 28.000 2 26 x 38 20.000 . SemiautogenousMill Optimization Trommel: ? classification efficiency ? laundry water SAG 1011: Charge baffle in trunnion
LG A mill power equation for SAG mills. Minerals and Metallurgical Processing. Feb 1990 pp57-62. Gross power No load power Net power drawn by the charge (8.13) The net power is calculated from Net power KD2.5L e! c./ Watts (8.14) In equation 8.14, D is the diameter inside the mill liners and Le is the effective length of the mill including the
Figure 6. High Fidelity Simulation snapshot of DEM ball and particle motion in an entire SAG mill. This high fidelity full mill simulation has permitted prediction of 3D motion of balls and particles, mapping of power draw, impact energy dissipation and shear work done by balls and particles on the liners as a function of distance down the mill
Request full-text PDF. SAG and ball mills have grown in size and there are now many operational mills in the range of 28-40 feet in diameter with installed powers ranging between 8-20 MW. The
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